This business blueprint document outlines the implementation plan for SAP Production Planning (PP) modules for a manufacturer company of plastics processing equipment. The document details the proposed configurations and processes for material requirements planning, capacity planning, and shop floor execution across company. Key focus areas include setting up master data structures, defining manufacturing processes for engineer-to-order (ETO), assemble-to-order (ATO), and standard machines, as well as procedures for rework and subcontracting operations. The blueprint aims to streamline company’s production planning, improve capacity utilization, and enhance overall manufacturing efficiency through the SAP system.
Key Sections Covered:
- Executive Summary
- Introduction to Production Planning in SAP
- Current (“As-Is”) Process Overview
- Objectives and Benefits of SAP PP Modules
- Value Realization (Business Objectives and KPIs)
- To-Be Process Designs:
- Material Master Data
- Bill of Materials
- Work Centers
- Routings
- Manufacturing Process for ETO/ATO Machines
- Manufacturing Process for Standard Machines
- Rework/Repair Production Execution
- Operation Subcontracting Process
- Functional and Process Design in SAP
- RICEF (Reports, Interfaces, Conversions, Enhancements, Forms) Items
- Legacy Systems Integration
- Data Conversion Sources